Senior Machine Setter

Company Overview

A leading precision mechanical manufacturing company with strong roots in the defence manufacturing sector.

Education & Experience

• Grade 12 and Red Seal Toolmaker qualification
• 20+ years’ experience in toolmaking or precision machining (strong hands-on background required)
• Proven experience in a high-volume precision mechanical engineering environment
• Proven ability to set up and problem-solve within a production environment
• Demonstrated capability working with older mechanical gear cutting machines and understanding machine behaviour under load
• Competence in milling machines, presses, pneumatic tooling, and hydraulics
• Ability to learn new systems, interpret manuals, and adopt new methods
• Programming knowledge (where applicable) and strong setting knowledge
• Ability to work independently with minimal supervision and deliver reliable, repeatable output

Main Responsibilities (including but not limited to)

• Manufacture precision tools/parts such as jigs, moulds, dies, and progression press tool assemblies
• Design and manufacture special guides and holding devices for production processes
• Work with materials including metals, alloys, plastics, and ceramics
• Monitor tools produced and implement necessary modifications and repairs
• Monitor tools used in production to ensure efficient run rates
• Operate and understand CNC machines with solid technical and IT process knowledge
• Assemble, fit, and repair tools using hand tools (files, hacksaws, grinders, etc.)
• Interpret engineering drawings to measure and mark designs for tools and parts
• Use machinery such as lathes, presses, milling machines, CNC machines, and cutter grinders
• Set up and operate Wire and Spark EDM
• Apply 2D and 3D CAD/CAM design and manufacturing software
• Use precision measuring instruments (micrometers, gauges, clocks, verniers, etc.)
• Inspect parts and tools according to drawing tolerances
• Attend tool breakdowns and perform root cause analysis
• Conduct tool maintenance and compile reports
• Create and interpret engineering drawings
• Understand CNC coding language and CNC programming
• Perform any other tooling-related duties as instructed by management

Skills & Competencies

• Advanced mechanical intuition and diagnostic capability
• Strong critical thinking and problem-solving under pressure
• Programming, machine setting, and machinist knowledge (advantageous)
• Strong verbal and non-verbal communication skills
• Effective decision-making and conflict resolution skills
• Ability to remain stable and productive in high-pressure environments